But how exactly does the yummy live resin produced by Dank Works concentrate make its way into a vape cartridge? While the process might seem mysterious, it’s a blend of scientific precision and artistic finesse. Here’s a look at the general steps involved in creating our live resin vapes:

The Crucial First Step: Flash Freezing the Flower

The magic of our live resin begins immediately after harvest. Instead of being dried and cured, our cannabis flower is flash-frozen at sub-zero temperatures. This rapid freezing locks in the delicate terpenes, the aromatic compounds responsible for the plant’s unique smell and flavor, as well as the valuable cannabinoids like THC and CBD. This step is paramount in differentiating live resin from other concentrates.

Note: Dank Works only uses our own Grade A flower to make our concentrate Good material in, Good product out..   

Extraction: Unlocking the Plant’s Essence

Next comes the extraction process, where the desired compounds are separated from the frozen plant material. This is typically done using a solvent, most commonly butane or propane (or a blend of the two). The frozen flower is placed in an extraction system, and the solvent is passed through it. The solvent dissolves the cannabinoids and terpenes, creating a concentrated solution.Our process uses no solvents.

Dank Works utilizes an extraction process known as “Supercritical Carbon Dioxide Extraction” where there are no solvents of any kind used in the extraction process, only CO2. This results in the purest product without the residual impurities that solvents leave behind .

Purging: Ensuring Safety and Purity

Once the extraction is complete, the next critical step is purging. This involves carefully removing any residual solvent from the concentrate. This is typically done in a vacuum oven, where controlled heat and pressure are applied over a period of time to evaporate the remaining solvent. Thorough purging is essential for creating a safe and high-quality product.

Note: Dank Works does not have to purge, because our extraction process is solventless.There are no solvents to purge because we use only CO2 in our extraction process. 

Decarboxylation (Sometimes): Activating the Cannabinoids

Depending on the desired final product and the specific extraction method, the live resin might undergo decarboxylation. This is a process where heat is applied to convert non-psychoactive cannabinoids like THCA into their active form, such as THC. Some producers prefer to skip this step or partially decarboxylate to retain certain acidic cannabinoids, which some users find beneficial. The vape device will heat the oil enough to decarb it properly to decarb while vaping. With us, it depends on the strain and the recipe we are crafting. Sometimes we decarb and sometimes we don’t. How do we decide? Concentrate texture, flavor profile of the terps,device disposable or cart… It varies.   

Formulation and Viscosity Adjustment:The raw live resin extract from solvents can sometimes be too viscous to perform optimally in a vape cartridge. To achieve the desired consistency for smoother vaping, solvent-based live resin vape producers might employ various techniques. This can involve:

Adding Terpenes: Introducing cannabis-derived terpenes or CDT’s (often extracted separately) back into the concentrate enhances the flavor profile and also helps to thin the oil.

Using Natural Diluents: In some cases, small amounts of natural, cannabis-derived diluent might be used to adjust viscosity. It’s crucial that any added substances are safe for inhalation and don’t compromise the quality of the live resin.

Dank Works does not add thinning agents or flavorings into our vape oil. The CO2 extraction method that we employ produces a less viscous oil than a solvent based extraction. Solvents tend to break down precious cannabinoid compounds and solidifies them causing viscosity, whereas the “Supercritical Carbon Dioxide Extraction” process that we use, leaves the cannabinoid compounds intact, undisrupted and pliable. This makes for a more stable and predictable extract that remains workable under low temps.  

Filling the Vape Cartridges:

Finally, the formulated live resin is carefully filled into vape cartridges. This is often done using specialized filling machines. At Dank Works, we still hand fill with Borosilicate glass syringes. The cartridges are then sealed and are ready for consumption. At Dank Works we only use CCELL devices and tanks for our oils. No other device manufacturer comes close to CCELL’s technology and quality.

The Importance of Professional Production:

It’s crucial to understand that creating high-quality and safe live resin vapes is a complex process that demands expertise, specialized equipment, and strict quality control measures. Attempting to replicate this process at home is not only dangerous but also likely to yield a subpar and potentially harmful product.

In Conclusion:

The journey from fresh cannabis flower to a flavorful live resin vape cartridge is a testament to the advancements in cannabis extraction technology. The meticulous process, from flash freezing to careful purging and formulation, aims to capture the essence of the plant in its purest and most potent form. While the intricacies of production are best left to the professionals, understanding the general steps involved can deepen your appreciation for the quality and craftsmanship that goes into creating these sought-after vaping experiences. Remember to always purchase your cannabis products from reputable sources, and look for high quality products such as Dank Works Cannabis products to ensure safety and quality.

Dank Works Hand Crafted Live Resin Vapes are currently only available through our network of Dank Club Popup Shops. Current locations are in Wilmington, Delaware and West Philadelphia. Join our Cannabis Club for direct access to our products.

You can join our Club by registering here: https://shop.dank.works/member-registration